Pyrolysis kiln
Capacity: 5-30tpd
Applied industry: biomass energy, solid waste management, chemicals and etc.
AGICO – Trusted pyrolysis kiln designer
As a professional pyrolysis kiln manufacturer, we are committed to providing customers with efficient, environmentally friendly, and economical pyrolysis equipment. Our pyrolytic rotary kilns are used in various industries, including biomass waste treatment, rubber waste pyrolysis, plastic waste pyrolysis, waste tire pyrolysis, and biomass conversion such as wood and agricultural waste.
With more than 20 years of experience in rotary kiln design, AGICO has built 150+ rotary kiln projects in China and other regions around the world, such as Singpore, Canada, Britain, Malaysia, UZ, Morocco, etc.
integrated Pyrolysis kiln solutions for you
Our pyrolysis kiln adopts spiral structure and regular exhaust system, which can realize the full mixing and pyrolysis of materials in the furnace, and the reaction process is more uniform, and the recovery of gas and oil is more efficient. Lower fuel consumption and higher thermal efficiency are achieved through the innovative design of combustion control technology. At the same time, exhaust emissions meet international environmental standards. According to the customer’s raw material characteristics, production scale and output value requirements, we can provide customized pyrolysis rotary kiln design to meet the special needs of different customers.
Our pyrolysis kilns adopt advanced carbon gas cogeneration system, help customers build a zero carbon emission bio-pyrolysis production line with pyrolysis kilns as the core. These are some parts of succusful uses in different fields.
highlights of our pyrolysis kilns
High-performance pyrolysis reaction
Our pyrolysis kilns are able to achieve high pyrolysis efficiency and, through an optimized combustion system, achieve a uniform distribution of heat and increase the rate of pyrolysis reaction.
A variety of applications
suitable for the pyrolysis of various wastes, such as rubber, plastic, waste tires, wood, etc. Different materials can be optimized by adjusting the furnace temperature and operating parameters.
Fully enclosed design
ensures that the gas in the pyrolysis process does not leak out, reduces the risk of environmental pollution, and ensures that the gas can be effectively recovered for production or energy recovery.
Intelligent control system
Equipped with advanced PLC control system, real-time monitoring and adjustment of temperature, speed, gas emissions and other key parameters in the furnace to ensure stable and reliable operation of the equipment.
High quality materials
The use of high temperature, corrosion resistance of high-quality materials to ensure that the equipment has a long service life, reduce maintenance frequency.
Low energy consumption
Rotary kiln system design focuses on heat recovery and utilization, low energy consumption, while meeting strict environmental standards.
parameter of pyrolysis kilns
| Item | Details | |||
| Model | AG-0812 | AG-1015 | AG-1218 | AG-1320 |
| Hourly Feeding Capacity | 500kg | 0.8-1 Tons | 1.5-2Tons | 2.5-3Tons |
| Working Method | Continuous | |||
| Raw Materials | 1. All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo, etc. 2. Civil sludge, municipal sludge, industrial sludge, etc 3. MSW | |||
| Reactor Size | Φ800 | Φ1000 | Φ1300 | Φ1700 |
| Pattern | Horizontal & Rotary | |||
| Fuel | Charcoal, Wood, diesel, Natural Gas, LPG, Biomass, etc. | |||
| Total Power | 40 kw/h | 55kw/h | 60kw/h | 72kw/h |
| Floor Area (L*W*H) | 30m*15m*7m | 35*15*7m | 45*15*10m | 50*15*10m |
| Operating Pressure | Constant Pressure | |||
| Cooling Method | Recycling Water Cooling | |||
- Small pyrolysis rotary kiln: daily processing capacity of 5-10 tons, suitable for small waste treatment plants or entrepreneurial enterprises.
- Medium pyrolysis rotary kiln: daily processing capacity of 30-50 tons, suitable for medium-sized waste treatment enterprises.
- Large-scale pyrolysis rotary kiln: daily processing capacity of more than 100 tons, suitable for large-scale industrial waste treatment and recycling.
why choose AGICO?
After-sales Service: We provide equipment installation, commissioning, operation training, regular maintenance and technical support, and other comprehensive after-sales services to ensure the long-term stable operation of equipment.
Energy saving and environmental protection: Compared with traditional waste treatment methods (such as incineration or landfill), our pyrolysis kilns can significantly reduce the emissions of harmful gases such as carbon dioxide and soot, and effectively recover energy, which has a high environmental protection advantage.
Reduced operating costs: Through optimized design and intelligent control systems, energy consumption and manual intervention are reduced, which significantly reduces operating costs and improves customers’ economic efficiency.
Wide applicability: Adapt to various waste treatment, equipment flexibility, to meet the needs of different scales and different materials, and easy to expand and upgrade.
Customer witness and industry recognition: Our pyrolytic rotary kilns have been used in many industries, with success stories all over the world. By using our equipment, many customers have improved waste treatment capacity, reduced treatment costs, and successfully realized the recycling of waste. Our products have obtained ISO 9001 quality management system certification and several environmental certifications, and have been widely recognized inside and outside the industry.
Return on investment analysis of pyrolysis kilns
The return on investment period of the pyrolysis kiln is generally 2-4 years, depending on the size of the equipment and the market price of the output product. For example, small devices have a short payback period, which is suitable for entrepreneurs or small and medium-sized enterprises; Large equipment has a longer return on investment period, but because of its large processing capacity and high product output value, its return on investment is more impressive.
cost of pyrolysis kiln
- Equipment cost: Depending on the size and model of the equipment, the investment budget for small equipment is about 500,000-1.5 million yuan, medium-sized equipment is about 1.5-5 million yuan, and large equipment is more than 5 million yuan.
- Installation and commissioning: Installation and commissioning costs are generally about 10%-15% of the price of the equipment, depending on the complexity of the equipment and site conditions.
- Raw material cost: Most of the waste raw materials are free or low-cost waste, such as waste tires, plastics, wood, etc., and the raw material cost is relatively low.
- Energy cost: The equipment mainly consumes electricity or gas during operation, and the energy consumption is relatively low, and the energy cost can be reduced through the exhaust gas recovery system.
- Labor cost: Because the equipment is highly automated, the labor cost is low, mainly used for equipment operation and daily maintenance.
Expected return of pyrolysis kiln
- Oil and gas sales: The oil and gas generated by pyrolysis can be recovered for production or sale, which is expected to cover a large portion of operating costs and provide an additional source of revenue.
- The value of by-products (carbon black, etc.) : as an industrial raw material, carbon black has a wide market demand, especially in chemical, rubber and other industries, which can bring considerable economic benefits.
- Waste disposal fees: If you partner with local governments or other businesses, you may also receive subsidies or payments for waste disposal.