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Activated Carbon Rotary Kiln
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Turn waste into wealth

activated carbon Plant

Capacity: 3-10tpd ( or customized)

Applicable materials: coconut shell, coal, wood, bamboo, waste rubber tire, etc.

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Activated Carbon Plant with Engineering Solution

An activated carbon plant or activated carbon production line is designed to make activated carbon, including activated carbon making machines, activated carbon manufacturing process, and related equipment and techniques. Activated carbon plant is hot-sale because of the large demand for activated carbon around the world.

Our activated carbon plant solution is suitable for making columnar activated carbon, granular activated carbon, powder activated carbon, spherical activated carbon, honeycomb activated carbon and other types of activated carbon from biomass materials, including coconut shells, wood, fruit shells, the activated carbon plant also applies to coal, rubber tires, and other carbonaceous materials.

activated carbon plant design

AGICO Cement offers integrated activated carbon production solutions according to your requirements. We can customize an activated carbon production line with an output of 8-30TPD, our services cover the production process, plant design, equipment supply, personal training, spare part supply, and other services you need.

  • Activated carbon plant layout design
  • Activated carbon plant feasibility analysis
  • Activated carbon plant planning and implementation
  • Activated carbon machine selection and comparison
  • Activated carbon plant electrical installation
  • Activated carbon plant technical training
  • Other services required by customers
carbonization plant
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Activated carbon production line

trommel screen
raw material preparation
Carbonization kiln
carbonization
Activation kiln
activation
automatic packing machine
packing

Biomass carbonization plant

Carbonization kiln

The continuous carbonization kiln is capable of high-temperature dry distillation and anaerobic carbonization of carbon-containing biomass materials such as sawdust, rice husks, peanut shells, coconut shells, palm shells, and sawdust (with a diameter of less than 15mm) to achieve a high carbonization rate. It is an ideal equipment.

The continuous carbonization furnace has adopted advanced technology to recover and purify flammable gases such as carbon monoxide, methane, and oxygen generated during the carbonization process, allowing for their circulation and combustion.

Capacity: 8-25TPD(customized)

Raw Materials: coconut shell, wood chips, peanut shell, bamboo, etc.

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ItemDetails
ModelAG-0812AG-1015AG-1218AG-1320
Hourly Feeding Capacity500kg0.8-1 Tons1.5-2 Tons2.5-3 Tons
Working MethodContinuous
Raw Materials1. All kinds of biomass waste, such as sawdust, Coconut shells, olive shells, palm shells, bamboo, etc. 2. Civil sludge, municipal sludge, industrial sludge, etc 3. MSW
Reactor SizeΦ800Φ1000Φ1300Φ1700
PatternHorizontal & Rotary
Heating MaterialsCharcoal, Wood, Diesel, Natural Gas, LPG, Biomass, etc.
Total Power40   kw/h55kw/h60kw/h72kw/h
Floor Area (L*W*H)30m*15m*7m35*15*7m45*15*10m50*15*10m
Operating PressureConstant   Pressure
Cooling MethodRecycling   Water Cooling
Life span5-8   Years
*NOTE: Specifications of carbonization furnace are only for reference; all sizes can be customized according to your needs

activation plant

Activation kiln

According to customer requirements, the carbonized material is crushed and screened to obtain qualified carbon particles for the activation plant. When the activation kiln reaches a temperature of 900-1000℃, the qualified carbonized material is conveyed into the activation kiln using a conveyor. Simultaneously, superheated steam at a temperature of 300-400℃ is introduced as the activation medium. During the rotation of the furnace, the superheated steam continuously comes into contact with the carbon particles, leading to a series of activation reactions and achieving activation.

Capacity: 3-10TPD(customized)

Fuel: oil, gas, electricity, coal, etc.

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ModelSpecificationPowerOutput(t/d)Outline size(mm)
Rotary activation furnace (internal heat type)Φ1.5m×12m7.5-111-216000*2300*4000
Φ1.5m×15m7.5-152-320000*2700*4500
Φ2.0m×18m7.5-154-522000*3000*4500
Φ2.6m×20m7.5-155-726000*3600*5000
*NOTE: Specifications of activation kiln are only for reference; all sizes can be customized according to your needs.

crushing and screening plant

Crushing equipment and screening equipment are indispensable in the activated carbon production process. Firstly, the crusher processes large particles into usable sizes. The screening equipment is used to sort and screen the raw materials or the produced products. Common equipment includes jaw crushers, trommel screens, linear vibrating screens, conveyors, screw elevators, bucket elevators, and other devices.

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raw materials for activated carbon solution

There are many kinds of raw materials for producing activated carbon, and almost all carbon-containing raw materials can be used as raw materials, including the following categories:

  1. Biomass materials: mainly include wood-based materials, fruit shell, and agricultural wastes. such as wood chips, sawdust, charcoal, coconut shell, palm kernel, bamboo, bark, downwind wood, walnut shell, fruit pit, cotton, bean stem, oil palm, bagasse, furfural residue, etc.
  2. Coal-based materials: include coal (anthracite, bituminous coal), lignite, peat, coal tar, soot, and fly ash.
  3. Petroleum raw materials: refer to the carbon products and wastes contained in the refining process, such as petroleum asphalt, petroleum coke, petroleum residue, etc.

Here are some kinds of biomass materials for activated carbon plants, AGICO can provide activated carbon solutions as you need.

coconut shell

coal

coal

wood chips

peanut shell

bamboo

palm kernel shell

sawdust

rice husk

Turn waste into wealth!

customized service for you!

custom design

We have an engineering team to support activated carbon plant design. All production lines can be customized according to your real needs.

activated carbon plant design

equipment supply

We have our own factory and advanced equipment, and strong production capacity ensures activated carbon equipment supply.

rotary kiln manufacture

installation

Our EPC solution covers installation, debugging, and technical training.

rotary kiln installation

24h service

We have a professional service team to ensure that you will get a reply within 24 hours.

Activated carbon manufacturing process

The activated carbon production process can be summed into the following steps:

  1. Carbonization process: in the carbonization kiln, the raw material is isolated from air and heated to reduce non-carbon elements to produce carbonaceous materials suitable for the activation process.
  2. Screening process: Screen the crushed husk charcoal into designated particles. The purpose is to make the shell charcoal entering the activation kiln evenly activated and keep it within the best strength range.
  3. Activation process: The granular carbon crushed into the specified particle size is sent to the activation kiln, and various parameters such as steam consumption, air ratio, furnace speed, and feeding amount are adjusted, and the materials are tested by the laboratory after discharge.
  4. Milling process: The finished activated carbon is sent to the Raymond mill to grind to the particles required by customers.
  5. Activating material crushing and screening process: according to the requirements of product technical indicators, crushing and screening of the activated material to the specified strength.
  6. Inspection: Take a batch of finished products (usually one ton) as a batch to sample uniformly, conduct an accurate inspection on various technical indicators, and confirm that the indicators are qualified.
  7. Packing: Pack the finished charcoal with qualified indicators and store it in different categories.
  8. Pickling: According to product technical requirements, some products need to be pickled. The purpose is to remove some impurities such as inorganic salts in the material and reduce ash separation through micropores.
  9. Washing: After pickling, there is a lot of acid in the material. The acid in the material is removed by washing with water. Generally, a pH value of 5-7 is appropriate.
  10. Drying: Put the thoroughly pickled and washed activated material in special drying equipment for drying. The material is sent to a closed storage tank for packaging.

Note: this is an activation process template, we can customize the full production line or carbonization plant, carbon activation plant, and activated carbon regeneration according to the requirements of clients.

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activated carbon machine

  • Carbonization and activation equipment: carbonization furnace, activated rotary kiln;
  • Crushing equipment: double roller crusher, single roller crusher, knife crusher;
  • Conveying equipment: belt conveyor, bucket elevator, Z-type hoist, etc;
  • Screening equipment: trommel screen, linear vibrating screen, rotary vibrating screen, swing round vibrating screen, etc.
  • Dust removal equipment: cyclone dust collector, pulse dust collector;
  • Packing equipment: automatic packing machine, automatic tonnage bag scale;
  • Other equipment: cooler, fan, magnetic separator, gravity grading destonerator, etc.
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We Offer Tailor-Made Activated Carbon Plant Solutions For Your Profitable Future!

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why choose AGICO Rotary kiln?

1. What Does AGICO Do?

To meet the individual requirements of clients, we can also provide a single section of the activated carbon production line and related activated carbon making machines

2. our advantages

advanced technique

EPC project

200+ successful cases

strong capacity

24h Service

3. EPC Service

As a leader in the activated carbon business, AGICO provides not only excellent activated carbon making equipment but also technical service support based on a team of nearly 100 technical engineers. From on-site inspection to scheme design and formulation, equipment manufacturing, and after-sale service, AGICO will provide you with more complete activated carbon industry project guidance.

1. Raw Material Test

2. Program Design

3. Device Manufacturing

4. installation

5. debugging

6. Technical Training

7. delivery on time

8. after-sales service

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5. successful cases

Finished product of ACTIVATED CARBON PLANT

Our activated carbon plant produces high-quality finished products through multiple production processes including refinement, modification, reaming and activation. It is suitable for various types of activated carbon making, such as coconut shell activated carbon making, activated carbon for fruit shell, coal particle activated carbon for water purification, activated carbon in sewage treatment, activated carbon with wood powder, coal powder activated carbon, special activated carbon for treatment of organic waste gas, activated carbon for gold, honeycomb activated carbon, etc.

  • By materials: activated carbon can be divided into wood activated carbon and coal activated carbon according to raw materials; Wood activated carbon can be divided into wood based activated carbon, fruit shell activated carbon and coconut shell activated carbon.
  • By shapes: activated carbon can be divided according to its shape; Granular activated carbon, columnar activated carbon, powdered activated carbon and honeycomb activated carbon.

Activated carbon is widely used in drinking water purification, industrial wastewater treatment, air purification, safety and explosion protection, medicine and chemical industry and other fields. Basic activated carbon uses include odor removal, air purification, water purification, and treatment of poisoning, etc.

Return On Investment Of activated carbon plant!

Activated carbon is a carbonaceous adsorption material with abundant pore structure and huge specific surface area. It has strong adsorption capacity, good chemical stability, high mechanical strength, wide applications, and can easily regenerate. As activated carbon become hot in the world, activated carbon plants also be a good choice for every investor

Wide applications

Because of its unique adsorption properties, activated carbon has been widely used in water treatment, environmental protection, food, medicine, military industry and chemical industry and other fields, such as cigarette filters, drinking water purifiers, refrigerator deodorizers, air purifiers. Activated carbon has become an indispensable adsorption material in the ecological environment, modern industry and people’s daily life.

Potential economic benefits

Nowadays, People put forward higher requirements for the safety and purity of food, medicine, drinking water and other living environments, and the demand for activated carbon continues to expand. In the next 10-20 years, the global demand for activated carbon will further increase.

activated carbon market
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